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钢轨拨进拨出时,要统一指挥,动作一致,注意前后、左右人员安全,以防伤人
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液压起道器应定期检查液压油是否清洁,并及时更换新油
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液压起道器更换液压油前,用汽油或柴油将油箱内洗干净
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液压起道器不工作时,油缸柱塞应全部回缩,防止表面锈蚀
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液压拨道器,是适用于铁道线路日常保养和维修的专用工具,具有起道拔道两种功能
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液压起拨道器由底盘、底盘两端销轴、拨杆、起道轮液压传动系统组成
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液压起拨道器油箱渗油的原因为油箱紧固螺栓松动
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捣固机器操作时,应避开防爬器、轨距杆、支撑等障碍物
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捣固机器作业中,操作手应密切注意机器运转情况和线路状态
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捣固作业发生故障时,应立即停机,用手压泵急速提镐下道进行处理,严禁在线路上停机处理故障
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进行绝缘接头拆卸作业时,需通号人员配合,长柄工具应有绝缘套,作业中不得将两股钢轨搭接
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进行锯轨和打磨时,非操作人员应离开作业区至少1m以上
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翻动钢轨或拨钢轨时,要指派业务熟悉、体力较好的人员进行,同时应喊号使动作一致
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更换钢轨时,如需动用道岔,需供电部门联系进行配合
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上道作业前应对磨轨机进行全面细致的检查,若机器工作性能不良,砂轮片受潮,可以使用
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上道作业前应对磨轨机进行全面细致的检查,以电动机为动力的,若发现电气开关状态不良,电缆线绝缘不良,单边绝缘性能不良,禁止上道作业
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安放工料具及卸、运钢轨时,不得损坏轨旁设备
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检查、改正尖轨部分轨距,调整好尖轨开程、动程,以及轮缘槽尺寸、竖切部分密贴状况,配合通号人员调试尖轨密贴
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运送备用钢轨及工具材料至施工现场,放在轨枕头时,距线路上的钢轨净距不少于50㎜
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运送备用钢轨及工具材料至施工现场,放在道心时,距线路的钢轨净距不少于300㎜
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运送备用钢轨及工具材料至施工现场,新轨高度不得超过线路上的钢轨面25㎜
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起道捣固作业看道:起道人俯身距起道机20~30m处的标准股上往回看,以起好的地段为准,看钢轨下腭水平线的高低情况,指挥压机手起道
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起道捣固作业根据车流密度和线路状态,接头应适当抬高,不用考虑沉落量
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在坡道上起道,从上坡往下坡看时,每点都不能低,从下坡往上坡看时每点都不能高
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正线路轨距变化率不大于1/1000,其他线路不大于2/1000
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锯轨作业时,锯后钢轨长度误差不超过±5mm
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钻孔作业时,螺孔允许误差:孔径±3mm,位置±3mm
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钻孔作业时,钢轨孔两边应到棱,边缘不得有毛刺;倒棱倒角45°~60°,顺长0.5~1.0mm
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安装接头鱼尾板时,曲线线路接头的紧固顺序为:先紧2、5位,再1、6位,最后紧3、4位
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安装接头鱼尾板时,直线线路的接头螺栓紧固顺序为:先紧1、6位,再紧3、4位,最后拧紧2、5位
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安装接头鱼尾板时,初步紧固后,要用扭矩扳手按顺序扭紧螺帽,调校至所需的扭矩
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接头鱼尾板安装完成后的1至2个星期内,工班长应安排人员对该接头螺栓进行复紧
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更换铁垫板时,铁垫板应安放在木枕中间,位置正确平整,垫板外肩要与轨底密靠,空隙不超过6mm,滑床板与基本轨落槽,滑床板与基本轨及尖轨底部密贴
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更换铁垫板时,将更换下来的旧铁垫板整理收齐,放置在指定位置
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更换铁垫板时,施工前认真检查锤把及锤头飞边,严禁在钢轨面上直钉,防止飞钉伤人
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更换铁垫板时,拿取、安放、整正铁垫板时,严禁将手伸入轨底
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在尖轨与基本轨间松卸、安装螺栓时,其中放—木块,防止夹伤手指
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